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Lots of people to tell you how you can fix your model, but I think it’s important to point out that all formed sheet metal parts are going to have some amount of flare at the edge because of how the material displaces during forming.
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The E6013 welding rod is the best to stick weld thin mild steel and is known as a sheet metal rod. An E6013 has a flux covering with high amounts of rutile. Rutile creates the smoothest arc with light penetration that won’t burn through the joint as easily as other rods.
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